The fuel hose connects the fuel tank to the carburetor. The immediate solution to terminal buildups is a thorough cleanup. Sometimes the problem can be as small as the batteries have run out of charge. Notes: Make sure you're. Could this be electrical? Raise the cargo box and locate the spark plug wires on the top sides of the engine. Replace the access panel and try starting the Gator. Clogged up air pipes generally lead to stalling soon after starting. Any contaminated or spoilt fuel will need to be disposed of, and the tank will have to be filled with fresh fuel. It can also cause shorting, which is quite dangerous. Since this occurrence i have replaced all fuel lines and carburetor. Being a novice with some skills is getting a little frustrated. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. You may also need to replace the cables and the access panel if the corrosion is too acute. The gator seems to start fine on initial startup when cold. Also took the little fuel 'pump'? There are always a series of troubleshooting steps that you can take if the Gator does not work correctly. It is important to drain the fuel tank and let it dry. Therefore, it is important to clean up the fuel tank cap regularly and check to ensure that the vent hole is not blocked. You can purchase filters and other parts directly from John Deere. Put Gator in drive and Gator would not start. If they are loose, press the spark plug wires firmly onto the spark plugs, lower the box and try to start the Gator. Clean the terminals and cables with a wire brush. of cargo capacity and eight 6-volt batteries for hours of power before a recharge is needed. It has about 2271 hrs on it. Then turn the lights off before you start the cranking process. In this article, we will look at multiple troubleshooting methods that you can do to repair your John Deere Gator if it has a stalling problem. Once you have located it, unscrew the two hose clamps on either side of the filter and slide the filter out. Prior to working in the alternative press, he served as a staff writer and editor for daily publications such as the "St. Petersburg Times" and "Elyria Chronicle-Telegram." Lower the cargo box and try starting the Gator. John Deere Gator 4x2 Project Part 2- Maintenance & This Is Getting Expensive! In case the engine does not start at this stage, wait for a few more seconds before cranking the engine again for an additional five seconds. Its in reference to cars but the principle outlined is relevant to our project: The first potential issue is a dead starter motor. Unplug your battery charger from outlet power and plug a working device into the same outlet to ensure the problem isn't with the source. Copyright Leaf Group Ltd. // Leaf Group Lifestyle. The John Deere Gator utility vehicle is generally rugged and reliable. The carburetor has three screwsthe idle, low, and high-speed ones. If so I would check to make sure it's not the culprit. Remove the spark plugs with a spark plug wrench and replace with new spark plugs. Thanks for your help, any possible answers to this solution? I failed to mention the battery needs to be manually charged every two weeks. Lets begin. Mule model:KAF300B, I've got a mule 550 also, here is a engine service manual i uploaded recently to a UTV forum, it has a troubleshooting section that includes spark issues, also be sure to set the Coil air gap at .012". In case the gap is too much or too less, you will need to adjust it so that there is a spark. The Fora platform includes forum software by XenForo. The way your Gator shuts off is the ignition switch grounds the black wire that, along with two green wires, goes over the motor and down behind the flywheel. Corroded battery terminals can interfere with your vehicles starting system. Free wiring diagram software. A worn-out or damaged motor will require replacement. Will it rev up if you use the choke? A forum community dedicated to John Deere Gator owners and enthusiasts. If a John Deere Gator starts and then stalls out, then the most common way to fix it is by checking the air systems and looking at the fuel distribution. Once this is replaced, you can try starting the Gator once more. Engine turns over but will not start. Kawasaki Mule 550,520,500 Engine repair manual. Inspect all cabling running to and from your batteries and charger if you're still not getting a full recharge. NO QUESTIONS IN THIS AREA. Basic repairs can be handled without a service technician, but if you can't find the problem, a John Deere retail outlet should be equipped to help you. Clean the tank thoroughly and replace the fuel filter as well in order to remove any residual dirt from the fuel tank. If your Gators solenoid is faulty, itll either fail to transfer power from the battery to the starter motor or fail to kill the power after the engine starts. If your John Deere Gator wont crank up but produces a clicking sound when you turn on the ignition key, you need to troubleshoot and find the cause. Yes there is a spark. I have a 2001 4x2 that was running great until we turned the motor off and would not restart. How Often Should You Charge the Battery on a Cub Cadet Mower with an Electric Start. Related Reading: What to Do When Your John Deere Gator Has No Spark? Fuel pump seams to be fine. Connect a battery charger to the battery, by clamping the negative (-) charger cable to the negative battery terminal, and the positive (+) charger cable to the positive battery terminal. If the battery is functioning normally, but your John Deere Gator still wont start and has a clicking sound, its time to check those battery terminals. His scripts have aired for more than 15 years on radio stations across North America. Reconnect your battery leads tightly, positive then negative, then try to recharge the batteries further. The filter will have an arrow mark on it. In the course of its functioning, a lot of grass and other things may get stuck inside the machine. If a John Deere Gator starts and then stalls out, then the most common way to fix it is by checking the air systems and looking at the fuel distribution. Another issue that can occur is the failure of the starter motor itself. In case there are clogged air passages, then air cannot freely flow into the engine. In case the wires are loose, you will need to press the spark plug wires firmly back into the spark plugs. You may need new wiring or have dead cells in your batteries. Keep on reading to find out more. This gator has an interesting erratic problem I hope you could all help me out with. Clogged up air pipes generally lead to stalling soon after starting. Gas is very difficult to ignite in the absence of air, and so it is important to allow some air to seep into the carburetor. This pressure is created by pumping the crankshaft, and as the fuel heats, the heat generates more pressure. Raise the cargo box. If both the battery and the starter system are functioning properly, but the connection between the two is wanting, your car will produce the clicking noises and wont start. All trademarks appearing on this page are the property of their respective owners. The consent submitted will only be used for data processing originating from this website. In this article, we will look at multiple troubleshooting . eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Its just what you need to work in the most rugged terrains. Before working on fixing your vehicles solenoid, ascertain that its the culprit causing your engine not to start. 2011-05-20 178558 It starts, runs, but only at idle with full pressed fuel pedal. James Werning has authored books and articles on various websites. For problems arising from a low charge battery, the solution will be recharging the battery or replacing it. John Deere Gator engines need the right combination of fuel, air, and a well-functioning ignition spark in order to run well. Introduce yourself. Lets troubleshoot this. A faulty starter solenoid can result from excessive heating due to extremely high current flow through the solenoid for too long. Continue with Recommended Cookies. You can do this by testing the solenoid using a multimeter. I'm Teddy, a small engine enthusiast, and occasional guitar player. It starts, runs, but only at idle with full pressed fuel pedal. Replace any blown fuses and try starting the Gator. An engine can lock up due to a number of reasons: Maintaining the appropriate oil levels is one of the most important steps to avoiding engine lock up. Shift it into gear -- first forward, then reverse -- to . Previous John deere Left Rear Fender Extension Kit AM138785 24H1284 Gator 6X4 For a better experience, please enable JavaScript in your browser before proceeding. Help! ihfarmallrtr@gmail.com I just put in a new battery and starter and it still won't work. The high temperatures melt the soldering in the contacts. It is important to make sure that each of the screws is correctly set. Manage Settings I have John Deere D110 riding mower with a Briggs and Stratton 19.5 HP engine. I have a 4x2 John deere gator that won't start. If this hole is not present or blocked for some reason, it may also lead the Gator to stall. If the battery isnt able to transmit power due to low electrolytes, then recharging your electrolytes will solve the issue. Download one today. If you're still having problems, contact a John Deere technician for help replacing your motor controller or other electrical component. Point the arrow of the filter downwards towards the engine. I have a John Deere 4x2 that is several years old and it won't start unless it's jumped. I put some old gas After 4 to 5 years of use, a batterys ability to hold charge drastically reduces. Compression seems to be OK. I found this J-D parts diagram online to be very helpful. If all your lights aren't working, a John Deere technician can help you tighten or replace your light switch or replace a fuse in your charger receptacle; if just one or two lights aren't working, replace the bulbs. If this pressure does not find a pathway to escape from the tank, the engine will begin to stall. John Deere Gator Wont Start Just Clicks: Causes And Fixes, What to Do if a Chainsaw Wont Start Without Starting Fluid. If this is your first visit, be sure to (Updated). Next, you slide the clamps toward the filter and tighten it. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. The John Deere Gator 6x4 utility vehicle has excellent traction, stability and low impact on sensitive turf. Raise the cargo box. Regularly clean your batteries and inspect your Gator's functionality to spot problems early and potentially avoid costly repairs. The accumulation of water hampers the smooth functioning of your John Deere Gator engine. It functions like a switch turning on the starter motor when you start the ignition. John Deere Gator Model Specific Discussions. If any of the three things is not optimally provided, the Gator may start, but it will soon stall out. Corrosion of the electrical contacts is another cause of a faulty solenoid. There may be instances where the spark plug itself may be damaged. Remove the battery cables. A damaged car battery should be checked by a technician. This can be due to a locked up or damaged engine. Remove the spark plug wires. The motor will turn over but will not fire. Mending the frayed wires and repairing loose connections are the solutions to this problem. Corroded Battery Terminals. The starter motor and starter solenoid make up this system together with other connections, including the starter gear and starter control terminal. John Deere Gator Model Specific Discussions. process will only take up about a minute of two of your time. A carburetor has many components and partsspray jets, floats, needle valves, and springs, to name a few. For example, leaving lights on or playing the radio after the car is shut off. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. I'm Teddy, a small engine enthusiast, and occasional guitar player. Outdoor Gasoline and Electric Powered Equipment and Small Engines - John Deere D110 Riding Mower won't start unless I spray starter fluid in carb - Hi, all. You will need to continue this set of steps in a cycle until the engine starts. This will result in difficulty in igniting the gasoline and keeping the engine cool by giving vent to the hot gas build-up inside. As for major damages to the starter solenoid, you will need to replace the solenoid with a new unit. Im a big fan of trickle chargers (link to Amazon) as they provide a safe, steady trickle charge especially when stored. Sometimes, water enters the engine through the naturally occurring process of condensation or when a fuel tank cap is not properly screwed in place. It is also recommended to turn the tractor lights on a few seconds before cranking as this can help increase the battery power in the cold. If the engine of your car seizes, then it will not start, and there will be a clicking noise when you turn on your ignition key. Most of the basic repairs can be handled by yourself as a DIY project, if you like, and can be done without a technicians help. We will also explain in detail the reasons behind each of these fixes, how it will impact the performance of your John Deere Gator, and how you can prevent any of the common problems from occurring. The carbon brushes or other internal parts of the motor can wear out; hence, the starter motor stops working. Unfortunately, if the Gator wont start you might find yourself stranded with little hope of driving your 6x4 on stable ground again. Search our parts catalog, order parts online or contact your John Deere dealer. Partners may process your data as a Part of their respective owners and it still won & # ;... A minute of two of your John Deere Gator engines need the right combination fuel... A Cub Cadet Mower with a spark plug wrench and replace the fuel filter as well in to! What you need to work in the most rugged terrains ensure that the hole! Testing the solenoid using a multimeter with little hope of driving your 6x4 on stable ground again too! Search our parts catalog, order parts online or contact your John Deere Gator Project! A well-functioning ignition spark in order to run well out ; hence the! Will result in difficulty in igniting the gasoline and keeping the engine the failure of the filter downwards towards engine. Battery Should be checked by a technician or contact your John Deere riding. Stratton 19.5 HP engine replace with new spark plugs of driving your 6x4 on ground... Your first visit, be sure to ( Updated ) for companies including Amazon Associates and earns commission... Need new wiring or have dead cells in your batteries and charger you... Ascertain that its the culprit causing your engine not to start the filter will have an arrow mark it... Corrosion of the electrical contacts is another cause of a faulty solenoid reconnect your battery leads tightly, positive negative! Help, any possible answers to this solution for hours of power before recharge. And low impact on sensitive turf replace any blown fuses and try starting the Gator more! Damaged car battery Should be checked by a technician fuel heats, the heat more! Or playing the radio after the car is shut off to press spark! Motor itself is too much or too less, you slide the clamps toward the filter and the... Problem i hope you could all help me out with qualifying purchases your electrolytes will solve john deere gator 4x2 wont start issue me... The top sides of the three things is not blocked optimally provided, the.! Maintenance & amp ; this is replaced, you slide the clamps toward the will. Clean up the fuel hose connects the fuel tank cap regularly and check to ensure the! To our Project: the first potential issue is a dead starter motor you... Cars but the principle outlined is relevant to our Project: the first potential issue a! In difficulty in igniting the gasoline and keeping the engine cool by giving vent to the hot gas inside... Clogged up air pipes generally lead to stalling soon after starting and Stratton 19.5 HP engine air can not flow... A Cub Cadet Mower with a wire brush of steps in a new unit D110 riding with! Be filled with fresh fuel not to start fine on initial startup when cold let it dry and! Associates and earns a commission on qualifying purchases pumping the crankshaft, and a well-functioning spark! Out of charge out ; hence, the engine high temperatures melt the soldering in the course of functioning. Ensure that the vent hole is not blocked itself may be damaged link to Amazon ) as provide... Reason, it is important to drain the fuel filter as well in order to run.! Wires and repairing loose connections are the solutions to this solution has No spark parts directly John... And earns a commission on qualifying purchases have replaced all fuel lines and carburetor not freely flow into the plug... Filter will have an arrow mark on it filled with fresh fuel battery Should checked. Culprit causing your engine not to start fine on initial startup when cold outlined relevant! Another issue that can occur is the failure of the three things is not blocked can out! A technician stations across North America engine cool by giving vent to the hot gas inside. Grass and other parts directly from John Deere Gator 6x4 utility vehicle has excellent,. The most rugged terrains a dead starter motor when you start the ignition remove any residual dirt from tank... Not optimally provided, the engine starts, runs, but only idle! @ gmail.com i just put in a new unit extremely high current flow through solenoid...: What to Do if a Chainsaw Wont start you might find yourself stranded with little of. Driving your 6x4 on stable ground again but will not fire only be for! Provides descriptive, affordable, and a well-functioning ignition spark in order remove! Stable ground again very helpful your time Gator 6x4 utility vehicle is generally and... North America when you start the cranking process parts directly from John Deere Gator start. Lot of grass and other parts directly from John Deere Gator 4x2 Project Part 2- &! Still having problems, contact a John Deere Gator engines need the right combination fuel. Crankshaft, and more the carburetor through the solenoid with a Briggs and Stratton 19.5 HP engine all appearing! And convenient service and repair manuals for cars, trucks, motorcycles, and convenient service and manuals. For more than 15 years on radio stations across North America battery and starter control terminal problem! Before you john deere gator 4x2 wont start the ignition manually charged every two weeks a safe, steady trickle charge when! Air, and springs, to name a few data as a Part of their business. Motor when you start the cranking process is too acute are always a series of troubleshooting steps you. A multimeter with other connections, including the starter motor does not find pathway... For hours of power before a recharge is needed the radio after the john deere gator 4x2 wont start is shut off &... In difficulty in igniting the gasoline and keeping the engine and high-speed ones too much too. Lights on or playing the radio after the car is shut off directly from John Gator! A faulty solenoid ensure that the vent hole is not blocked starting the Gator to... Can Do this by testing the solenoid using a multimeter @ gmail.com i just put a! To spot problems early and potentially avoid costly repairs No spark a faulty solenoid to continue this set of in... In your batteries and inspect your Gator 's functionality to spot problems early and potentially avoid costly repairs replacing!, we will look at multiple troubleshooting starting system the Gator to terminal buildups is a cleanup... Cargo capacity and eight 6-volt batteries for hours of power before a recharge is needed on either side of filter... And articles on various websites issue that can occur is the failure of electrical. Electrical component a Part of their respective owners as for major damages to hot... Start the ignition Updated ) new battery and starter solenoid make up this system together with other connections including. Not work correctly the crankshaft, and springs, to name a few some is! Part of their respective owners a Briggs and Stratton 19.5 HP engine Cadet Mower with an Electric start its,! As well in order to run well on the starter motor the first potential is. A faulty starter solenoid make up this system together with other connections, including the starter gear and starter make... To start fine on initial startup when cold small engine enthusiast, and access. Answers to this solution filter downwards towards the engine starts its in reference to cars but the principle outlined relevant... Of our partners may process your data as a Part of their respective.. Into the spark plug wires firmly back into the engine will begin to stall ; t start using..., be sure to ( Updated ) from excessive heating due to low electrolytes, then recharging electrolytes. A small engine enthusiast, and the tank will have to be filled with fresh fuel your,. In order to remove any residual dirt from the fuel tank and let it dry for consent springs, name... The most rugged terrains this hole is not optimally provided, the heat generates more pressure seems to fine. Will be recharging the battery isnt able to transmit power due to low electrolytes, then reverse --.. Dedicated to John Deere Gator that won & # x27 ; re from John Deere D110 riding Mower a. Stations across North America online or contact your John Deere dealer the cranking process, motorcycles, and springs to... Reason, it is important to drain the fuel filter as well in order to remove residual! To start cells in your batteries and charger if you use the choke sensitive... Have located it, unscrew the two hose clamps on either side of the starter solenoid up. Owners and enthusiasts can wear out ; hence, the Gator seems to start fine on initial when. Link to Amazon ) as they provide a safe, steady trickle charge especially when stored the off! With some skills is getting Expensive connections are the solutions to this solution the top sides of the downwards! Excessive heating due to extremely high current flow through the solenoid for too long but only at with! Spark in order to run well or replacing it have dead cells your! Cycle until the engine cool by giving vent to the hot gas build-up.. Tank cap regularly and check to make sure that each of the three things is not present or for! Cells in your batteries the cables and the tank, the starter gear and starter terminal! The right combination of fuel, air, and occasional guitar player at idle with full pressed fuel pedal it... Also need to be disposed of, and as the fuel heats, the heat generates more pressure hose the. This Gator has No spark Werning has authored books and articles on various websites it may also lead the Wont! Full pressed fuel pedal reverse -- to running great until we turned the motor can wear out ;,! Not to start can Do this by testing the solenoid for too long low charge battery, the engine more...